Hastelloy is a family of alloys such as C-22 & C-276 that is
widely used for its high corrosion resistance. Hastelloy C-22 alloy is a
nickel-chromium-molybdenum-tungsten alloy that is highly versatile due to its
high resistance to both uniform and localized corrosion along with various
mixed industrial chemicals. Hastelloy C-22 alloy has excellent weldability and
is used as overalloy filler wire and weld overlay consumables to increase
resistance to corrosion.
Hastelloy C-22 alloy has applications in various fields such as
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Acetic Acid/Acetic Anhydride
·
Cellophane Manufacturing
·
Complex Acid Mixtures
·
Expansion Bellows
·
Geothermal Wells
·
Incineration Scrubber Systems
·
Pesticide Production
·
Pickling Systems
·
Selective Leaching Systems
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Sulfonation Systems
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Weld Overlay-Valves
·
SO2 Cooling Towers
·
Tubular Heat Exchangers
·
Plate Heat Exchangers
·
Phosphoric Acid Production
·
Nuclear Fuel Reprocessing
·
HF Furnace Scrubbers
·
Flue Gas Scrubber Systems
·
Electro-Galvanizing Rolls
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Chlorination Systems
·
Acid Etching
Hastelloy C-22 alloy is available in various forms such as strip,
bar, pipe, plate, covered electrodes, tubing, wire, billet, and sheet. Wrought
forms of this alloy are furnished in the solution heat-treated condition. Hastelloy C-22 alloy's performance against crevice corrosion, pitting and stress corrosion cracking is excellent. It
also has high resistance to oxidizing aqueous media including wet chlorine and
mixtures containing nitric acid or oxidizing acids with chloride ions. This
alloy has high resistance to environments where reducing and oxidizing
conditions are encountered in process streams. It can be used in multi-purpose
plants and where upset conditions occur. It has high resistance to various
chemical process environments including strong oxidizers such as ferric and
cupric chlorides, hot contaminated solutions (Organic and Inorganic), chlorine,
acetic anhydride, brine solutions, formic & acetic acids and sea water.
This alloy resists the formation of grain-boundary precipitates in the weld
heat-affected zone thus making it appropriate for numerous chemical process
applications in the as-welded condition.
Hastelloy C-22 alloy is used in papermill as it passes extensive
testing in the actual bleach washer environment for corrosion resistance. It
has high resistance for the hydrofluoric acid prescrubber and for the clamshell
bellows. It is used in a steel finishing manufacturing line in the form of
Sleeved electrogalvanizing finishing rolls. This alloy helps in reducing the
defects on the rolls that is essential to manufacture defect-free galvanized
steel for the automotive industry. Acid pump strengthened with Hastelloy C-22
alloy is suitable for use in a continuous stainless steel pickling operation.
This acid consists of 2 percent hydrofluoric acid, 20 percent hydrochloric acid
and 40 gm/liter of iron at 170°F. Hastelloy C-22 alloy is effectively used in
severe conditions such as in C-stage bleaching operations in a mill. This alloy
is used as a thin-sheet lined for exposure in a utility flue-gas
desulfurization plant. It is used as a fan to handle the incineration of
radioactive and hazardous wastes due to its durability and corrosion resistance.
Hastelloy C-22 alloy filler metal is a cost-effective, reliable and practical
solution to corrosion weld problems.
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