Saturday, 22 September 2018

Hastelloy C276 bar- Highly corrosion-resistant, useful in chemical process applications



About Hastelloy C276
Hastelloy C276 is an alloy made of nickel-chromium-molybdenum that is very versatile and has resistance to corrosion. This alloy is suitable for many chemical process applications in the as welded condition due to its resistance to the formation of grain boundary precipitates in the weld heat-affected zone. Alloy C276 has resistance to stress-corrosion cracking, pitting and oxidizing atmospheres up to 1900°F. Alloy C276 has resistance to various chemical environments.

Features of Hastelloy C276 that make it highly useful are
·        It has high resistance to strong solutions of oxidizing salts such as cupric and ferric chlorides.
·        It is resistant to wet chloride gas.
·        It has resistance to hypochlorite and chlorine dioxide solutions.
·        It is appropriate for many chemical process applications as it is not prone to grain boundary precipitation in the as welded condition.
·        It has resistance to various chemical process environments such as dry chlorine, acetic anhydride, hypochlorite & chlorine dioxide solutions, formic & acetic acids, sea water & brine solutions, ferric & cupric chlorides, solvents, ferric & cupric chlorides, chlorine & chlorine contaminated (both organic & inorganic).
·        It has resistance to pitting & stress corrosion cracking.

Applications of Hastelloy C276 bar are
·        Sulfuric acid reactors.
·        Components exposed to sour gas.
·        Digesters and bleach plants in the paper industry.
·        Equipment for processes utilizing halide or acid catalysts.
·        Equipment for flue-gas desulfurization plants.
·        Organic chloride process equipment.
·        Evaporators, heat exchangers, filters and mixers used in sulfuric acid environments.
HastelloyC276 is typically used in petrochemical organic chloride & chemical processes and processes utilizing halide or acid catalysts. Other industrial applications are
·        Pulp and paper (digesters & bleach areas)
·        Pharmaceutical
·        Scrubbers
·        Food processing equipment
·        Scrubbers and ducting for flue gas desulfurization
·        Oil & Gas
·        Geothermal
·        Chemical Process
·        Solar Power
·        Biomass
·        Petrochemical
·        Utilities
·        Water Desalination
·        Nuclear Power
·        Sea Water
·        Mining
·        LNG (Liquefied Natural Gas)

Cold & hot working of Hastelloy C276
Hastelloy C276 can be formed using various cold and hot working processes. Hastelloy C276 can be cold formed using aggressive methods such as press forming, deep-drawing or punching. Hot forming should be done within a temperature range between 1600°F and 2250°F with heavier sections heated to a minimum of 2000°F before forming. Annealing of the material after working should be done within a temperature range of 2050°F to 2150°F followed by a rapid quench in a protective atmosphere or in an agitated reducing quench bath. 2% Ethyl or Propyl alcohol is added to water to obtain a reducing media.

Hastelloy C276 for pulp & paper industry
The pulp & paper industry uses wood as a raw material to make paper, pulp, board and other cellulose-based products using bleaching vessels and digesters. Bleaching vessels are used to bleach the wood pulp to make it look whiter and digesters are used to heat wood chips to high temperatures with sodium sulfide and sodium hydroxide to change these into pulp by dissolving the wood’s lignin binder. Black and white liquors involved in this cooking process are corrosive materials that attack the internal walls of the digester. The bleaching and digesting processes involve chlorine & chlorine-based materials, hydrogen sulfide, sulfur and sulfur dioxide. Hastelloy C276 is suitable for digester materials and bleaching vessels due to its high resistance to corrosion in various chloride-bearing environments, both alkaline and acidic.

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