Thursday, 27 April 2017

From mesh clothes through elements to complete systems


A great range of materials are used in weaving mesh clothes. To determine the most suitable material, the physical properties of the material are evaluated. It is complemented by experience received from applications in various industries and processes. Finally the feasibility of testing the cloth in lab and technical center and through wide trials at the customer site.

From the different methods in which metal wire mesh clothes, specific weave have proved themselves in specific to be fit for filtration.

As specific sintered wire mesh cloth materialsare found for fit for specific filtration applications, they are precisely manufactured, specifically high quality for durability and long lifetime. It is complemented by the particularly wide practical knowledge that Heanjia experts always want to share with you. The close interaction and sharing knowledge between customers and company has continually proved itself as the basis for significant improvements.  

Commonly used weave types
Plain Weave- It has natural origins in braiding. Whether it be willow rods or metal wires – they are interwoven. There are several ways to do this. As a result, the family of plain weaves is fully diverse with respect to appearance and structure.

Plain Dutch Weave High Flow- It is woven in the same way as the basic plain dutch weave, receives the tag- High Flow for allowing the high flow rates that are enabled by the shute wires that are made thinner than usual which actually doubles the openings.

Twilled Dutch Weave- Considering the plain weave, the weft wires of the dutch twiiled weave are organized as close together as feasible. Although this weave has double the count of weft wires as compare to plain dutch weave. A very small aperture is developed by three weft wires that cross in different directions and combining with warp wires, make a channel which is open on two sides.

Reverse Plain Dutch Weave- In this weave type, the warp wires are kept thin and weft wires are relatively thicker simply just opposite of the standard dutch weaves. The reverse dutch design develops specifically pore opening that run in an angle to the mesh surface. The large count of warp wires significantly increase the active filtration cross section. Following the specifications, it can be about 21-25% to offer RDW filters with an excellent contamination retention potential.

Reverse Dutch Twilled Weave- It is an important weave type where warp wires are relatively thin similar to normal reverse dutch weave. The difference is the twilled weave pattern of the weft wires that means the warp wires are not as highly deformed and physically stressed as for example that happens in plain weaves. The strength of this weave is its perfection for applications that deal with large levels of mechanical stress.

You can discuss with our engineers about everything of mesh be it a specific material for wire cloth, semi-finished product or component or the need to create a complete screen. The specialists at Heanjia and our customers has led to a large number of long term and promising business relationships.



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