Monday, 5 September 2016

Nichrome Mesh heating applications-Dehydrator and powder sintering

Dehydrator
Domestic dehydrator is used to preserve different types of fruits, vegetables, meats etc to maintain the supply of fresh products. These contain safe heating elements such Nichrome wire mesh heating elements  with equal total wattage. The drying trays are made with metal mesh such as aluminium mesh for use as trays.

Powder sintering
Selective inhibition of sintering is essentially based on preventing the selected powder particles from sintering. Each layer development includes four steps:

a.       Laying thin powder layer: It is performed by a roller that sweeps a horizontal surface nominally above the earlier layer and takes the powder material in the front while moving in a way that its front surface creates an upward motion.

b.      Accumulation of sintering inhibitor- This step by using raster printing by a standard multiple  nozzle inkjet or vector printing with a single printing nozzle with fine orifice, sintering preventor liquid is accumulated on the chosen regions of each layer.

c.       Reducing radiation frame- It is used for transformation of powder material by reflective plates that show the essential part of every layer to radiation. Without these plates, the whole powder base is sintered.

An alternative to use masking plates is use of a passing heating bar, a radiation panel that is made from a relatively small count of discrete heating elements such as nichrome mesh that can be activated like a chosen region of the powdered layer is sintered.

Another method is sintering by a heater that is adequate to scan the needed areas of every layer with a good small and is adequate to reduce wide powder sintering.

Alternative Sintering: An alternative to sintering every layer is bulk sintering where no sintering is conducted after inhibitor use to every layer and as soon as the entire layers are processed with inhibitor liquid, the whole powder magnitude is sent to a sintering oven.

Benefits of Sintering
1.       SIS is an economical process as heating element is used. The process is quick as the whole layer is sintered simultaneously. The liming factor in speed is the inhibitor deposition process that nowadays can be performed by multi-jet print heads at good speed.

2.       The size accuracy and surface quality of the fabricated components is superior to the SLS.
It needs less inhibitor liquid to prevent sintering.
3.       Multi-color components can be developed by using the proposed process.

Many liquids that fully prevented sintering were analyzed for compatibility with heat and piezo pump
inkjet printers. An array of tests has also been conducted to evaluate the influence of time and temperature on sintering.

The inhibition process has a significant role in sintering. The process control is needed to develop extractable components with fine geometric factors.

SIS is a supreme technique to fabricate precise and dense metallic components. Different chemical inhibitors and mechanical inhibitors are used for different types of metals including super alloys. The technique depends on bulk sintering of the processed powder volume. The use of this method in manufacturing components has given rise to several studies and its future use in the industries.


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